In today’s manufacturing landscape, energy costs are a growing burden—especially for large-scale factories. With rising industrial electricity tariffs directly impacting profitability and mounting environmental responsibilities, our advanced AI solution offers a game-changing opportunity. It enables your business to significantly reduce energy expenditure while contributing to sustainable development and ESG (Environmental, Social, and Governance) goals.
The Challenge: Soaring Energy Costs and ESG Pressures
Manufacturers are facing urgent challenges in managing electricity consumption—challenges that not only eat into profit margins but also influence their corporate image in the era of sustainability:
- Escalating Electricity Costs: With volatile energy prices and increasing production demand, electricity has become one of the largest operating expenses, eroding margins. Running machinery during peak pricing hours is a constant operational pain point.
- Difficulty in Energy Optimisation: Many companies lack the tools and visibility needed to track, analyse, and optimise electricity usage dynamically—resulting in significant energy waste.
- ESG and Net Zero Carbon Compliance: Tightening environmental regulations and carbon reduction targets are placing considerable pressure on manufacturers. Failure to optimise energy use may hinder progress towards ESG and Net Zero goals, impacting reputation and investment appeal.
- Peak Hour Operation Dilemma: Imagine a factory running high-power equipment during peak hours, consuming vast amounts of electricity. This not only inflates production costs but also places heavy strain on the national grid—leading to potential penalties or surcharges.
- Lack of Predictive and Flexible Load Management: Most current systems are reactive, offering basic monitoring but no predictive insights or automated load balancing to shift consumption to cheaper time slots—thus missing major cost-saving opportunities.
The Breakthrough: AI for Intelligent Load Shifting and Total Energy Management
Our solution is not just a monitoring tool—it is an AI-powered energy brain that enables intelligent, proactive energy management. We directly address the pain of rising power costs while supporting your business’s environmental ambitions—an area increasingly backed by government policies and societal demand.
How the Solution Works
Our AI system conducts in-depth analysis of your electricity consumption data and production schedules. It then automatically coordinates machine operations, prioritising usage during off-peak periods when electricity rates are significantly lower.
More than just a dashboard, our system delivers:
- Smart Energy Forecasting: Using historical consumption data, hourly energy pricing, and real-time production schedules, our AI applies advanced machine learning models to predict energy demand and price fluctuations—empowering informed, proactive decision-making.
- AI-Based Load Shifting: At the core of our solution, AI autonomously analyses and optimises the operational schedule of high-consumption assets—such as air compressors, HVAC systems, industrial pumps, and time-flexible production lines. The system prioritises these activities during off-peak hours, significantly reducing expensive peak-hour usage.
- Comprehensive Energy Optimisation: Ensures that electricity is always used efficiently. AI continuously learns from consumption patterns and recommends adjustments to minimise waste and improve energy efficiency.
- Real-Time Monitoring and Alerts: IoT-enabled smart meters and sensors continuously collect electricity usage data. The AI monitors consumption in real time and sends instant alerts if anomalies or threshold breaches occur—enabling swift response.
- Detailed Analytics and Reporting: Provides clear, visual reports on energy performance, cost savings, and reduced carbon footprint—helping you track ROI and support ESG reporting efforts.
Core Technologies and Key Advantages
Our solution is powered by state-of-the-art AI and IoT technologies, ensuring high accuracy, adaptability, and scalability:
- AI Load Shifting: Optimisation algorithms and reinforcement learning models enable intelligent scheduling of power-hungry equipment—maximising low-tariff windows and reducing total energy spend.
- Energy Forecasting: Advanced machine learning models, such as Recurrent Neural Networks (RNNs), LSTM, and time series models, are used to accurately predict future demand and energy usage.
- IoT & Big Data: Our IoT platform collects real-time data from smart meters, sensors, and factory equipment. This large dataset is processed and analysed to provide insights for the AI engine.
- Cloud Computing: Offers powerful data processing, secure storage, and seamless scalability for businesses of all sizes.
Proven Results: Cost Reduction and ESG Alignment
By combining predictive insights and intelligent coordination, our solution has delivered measurable results for clients:
- Significant Energy Cost Reduction: By shifting loads to off-peak hours, businesses have saved hundreds of millions of VND per month—directly improving net profit.
- Enhanced Energy Efficiency: Optimised resource use, reduced waste, and lower carbon footprint contribute to greener, more efficient manufacturing.
- Strong ESG and Net Zero Progress: Supports environmental goals, bolsters your sustainable brand image, and enhances appeal to environmentally conscious investors.
- Greater Competitive Advantage: With lower production costs and a reputation for sustainability, your business stands out in an increasingly eco-aware marketplace.
This solution not only drives direct financial gains but also strengthens your business’s reputation and global competitiveness.
Optimise Your Future with Us
Ready to turn energy challenges into opportunities for sustainable growth?
Get in touch with us today to explore how our AI-powered energy optimisation solution can transform your operations.
Contact us now for a free consultation and customised proposal.
